Manufacturing, Grade 9 - 12, Intermediate Lathe and Bench Work, 2009
1.) Apply safety rules, regulations, and procedures for lathe and benchwork.
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2.) Demonstrate maintenance of the lathe, including cleaning, inspecting, lubricating, and setting up.
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3.) Demonstrate intermediate lathe operations, including calculating speed and feed per material and tooling, aligning the tailstock, reaming a hole, boring a hole, counterboring a hole, forming a cut, machining an O-ring groove, parting off the work piece, turning a shaft between centers, and turning close tolerance diameters.
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4.) Demonstrate intermediate boring, turning, facing, and tapping on a work piece.
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5.) Demonstrate advanced-level engine lathe operations, including calculating speed and feed for appropriate materials and tooling, turning multiple diameters, using taper attachment, power tapping on a lathe, chasing right and left hand internal threads, boring a hole, and boring an internal angle.
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6.) Demonstrate advanced boring, turning, facing, and tapping on a work piece according to National Institute for Metalworking Skills (NIMS) Level I standards.
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7.) Apply benchwork skills and safety practices, including broaching an internal keyway, installing a press fit bushing, hand-grinding cutting tools, using a pitch gage and a micrometer for determining thread size, and laying out a part according to print specifications.
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8.) Demonstrate care and safety for a bench grinder.
Examples: maintenance-operating, cleaning, lubricating, setting up
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9.) Demonstrate grinding techniques, including setting up and grinding a threading tool, grinding a right hand angle turning tool, grinding a grooving tool, grinding an angle using a sine bar, and grinding a grooving tool.
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