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Manufacturing, Grade 9 - 12, Introduction to Milling, Drill Press, and Surface Grinder, 2009

1.) Apply safety rules, regulations, and procedures related to milling, drill press, and surface grinder applications.

2.) Explain the care and safety for milling machines.

Examples: maintenance—operating, cleaning, lubricating, setting up

3.) Demonstrate types of milling cutters and applications, including center drill, drill, reamer, taps, end mills, fly cutter, and carbide insert cutters.

4.) Demonstrate milling machine operations, including verifying that a machining vice is true to machine axis, verifying that the machine head is perpendicular to the machine table, using work piece clamping techniques, milling a flat surface, milling steps in a work piece, performing slot milling, milling a square block, calculating speed and feed per material and tooling, and milling a pocket in a work piece.

5.) Explain care and safety for a surface grinder.

Examples: maintenance—operating, cleaning, lubricating, setting up

6.) Demonstrate grinding techniques, including mounting a grinding wheel, dressing a grinding wheel, grinding a flat surface, and grinding a work piece square and parallel.

7.) Demonstrate care and safety for a drill press.

Examples: maintenance—operating, cleaning, lubricating, setting up

8.) Demonstrate drill press techniques.

Example: National Institute for Metalworking Skills (NIMS) Level I drill press standards

9.) Demonstrate a hardness test on a work piece, including a file test and a Rockwell hardness test.

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